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Customized operation mode
Biogas/natural gas/oil field associated gas generator sets are used for biogas, natural gas, and oilfield associated gas power generation. They can be operated in the grid or as distributed energy system. Multiple units operate in parallel and alone networks, with uniform power distribution, timely response to addition and subtraction, and stable operation.
New processes and new materials, long service life
. Responding to the corrosion characteristics of sulfur-containing biogas, new processes and new materials are used to anti-corrosion treatment for engine intake system, combustion system components, intercoolers, superchargers and other supporting equipment to extend their life.
Application fields
are applicable to pipeline natural gas and oil wells in cities, oil fields, gas fields and other places; industrial sewage biogas, poultry and livestock manure biogas, kitchen waste biogas, and landfill biogas.
▪It is mainly used for distributed energy systems for gas, biogas, and oil fields; ▪It is convenient to install, low noise, and integrated module design; ▪Economy and high thermal efficiency; ▪Free running time, reliable and low maintenance cost; ▪Modular assembly allows installation in limited space. | Gas source requirements ▪The gas temperature inlet is ≤40℃ |
Application Note:
Based on the characteristics of high gas sulfur content and high CO2 content, the design was optimized, with good stability and strong adaptability, and has great influence in the field of biogas/natural gas/oil field associated gas power generation.
50-400kW series biogas natural gas oil field associated gas generator set |
400-500kW series biogas natural gas oil field associated gas generator set |
1200kW series biogas natural gas oil field associated gas generator set |
Multiple applications, reliable performance
Refining and chemical production enterprises such as shale oil, ylcon, coke, calcium carbide, and ferroalloy will produce a large amount of low-calorie industrial exhaust during the production process. These combustible gases are mainly composed of hydrogen and carbon monoxide, complex components, many impurities, unstable components, high toxicity, flammable and explosive. Except for a small number of refining and chemical factories, most of the remaining combustion and exhaust wastes. For this type of gas, the company has developed a high-power gas generator set suitable for various industrial exhausts such as coke oven gas, generator gas, lantan carbon exhaust, oil shale exhaust, calcium carbide exhaust, ferroalloy exhaust, etc. The utilization of these combustible industrial exhaust power generation and turn waste into treasure can not only solve the pollution of emissions on air, but also save electricity resources.
Technical advantages of industrial exhaust generator sets ▪ Strong adaptability to hydrogen and carbon monoxide gases and a wide range of adaptability;▪ Good tolerance to impurities such as tar, dust, sulfur, naphthalene in refining gases; ▪ mixing with the gas cylinder, and no tempering problem for high hydrogen gases; ▪ Automatic adjustment of air-fuel ratio, strong adaptability to gas fluctuations, and stable power output; ▪ One-click start, automatic closing, and loading functions, with high automation degree; ▪ Long annual running time, low failure rate, long maintenance cycle, and low operating cost. | Gas source requirements ▪The gas temperature inlet is ≤40℃ |
Application Note:
In 2012, the product passed the appraisal of scientific and technological achievements organized by the Shandong Provincial Department of Science and Technology. This product has been promoted and applied in the fields of coke oven gas, generator gas, lantan carbon exhaust, oil shale exhaust, calcium carbide exhaust, and ferroalloy exhaust power generation, and has achieved good economic and social benefits and has been well received by users.
300-400kW series industrial exhaust generator set |
500-600kW series industrial exhaust generator set |
800-1200kW series industrial exhaust generator set |
Traditional CHP solutions
During coal mine production, the extraction gas with a concentration of more than 8% methane drawn from the extraction station is simply processed as fuel to generate electricity. The generated power can be incorporated into the internal network of the coal mine or directly incorporated into the state grid. The engine's high-temperature smoke exhaust is passed through the waste gas waste heat recovery device, and the heat energy can be recycled for winter heating, bathing, and hot air supply in the hole.
Technical advantages of gas gas generator sets ▪ Adopt electronically controlled mixer and closed-loop automatic control technology, which can achieve real-time adjustment of empty ratio, strong adaptability to gas fluctuations, and stable power output; ▪ With one-button start-up, automatic closing, and loading functions, with high automation; ▪ The unit can operate continuously at full load, with an annual operating time of up to 7,500 hours, and high power generation income; ▪ The unit has low failure rate, long overhaul cycle, and low operating cost. | Gas source requirements ▪The gas temperature inlet is ≤40℃ |
Application Note:
The gas gas generator set has a wide range of power, adapting to the characteristics of low gas concentration and large gas source fluctuations in coal mines. The low-concentration gas generator set has outstanding advantages and is currently widely used in major coal mines in China.
400-500kW series gas gas generator set |
600-1000kW series gas gas generator set |
1200kW series gas gas generator set |
Reliable performance, realizing profits
The under-forest waste and branches of forest areas; agricultural straw and cotton poles; rice husks in farms; bagasse in sugar plants; wood chips in wood processing plants; urban domestic waste, etc., are produced through corresponding biomass gasification devices, and the main component of carbon monoxide is combustible gas produced in the form of oxygen-deficient combustion, and can generate electricity after corresponding purification. It uses renewable energy and protects the environment, and is also a project encouraged by national policies.
Biomass/waste gasification power generation process flow
Multiple applications
Forest areas include forest waste and branches; agricultural straw and cotton poles; rice husks in farms; bagasse in sugar factories; wood chips in wood processing plants; urban domestic waste, etc.
| Technical Advantages ▪ Non-pressurized naturally aspirated, double-tube air intake system, high tolerance to tar; ▪The air intake valve box is removable for easy maintenance; ▪The external mixing or internal mixing intake system can be selected according to the hydrogen content; ▪Adapting to low-calorie biomass gas and high hydrogen content; ▪High degree of automation, high safety and low operating cost; | Gas source requirements ▪The gas temperature inlet is ≤40℃ ▪ Gas pressure 2.5~10kPa ▪Pressure change rate ≤1kPa/min ▪ Gas calorific value ≥ 4.0MJ/Nm³; moisture content ≤ 40g/Nm³, without free water ▪ Dust content ≤30mg/Nm³ ▪Dust particle size ≤5μm ▪Tar content ≤50mg/Nm³; ▪Hydrogen sulfide content ≤50mg/Nm³; ▪Total sulfur content ≤100mg/Nm³ ▪ Ammonia content ≤20mg/Nm³ ▪Chlorine content ≤50mg/Nm³ ▪Hydrogen volume content ≤50% ▪Oxygen volume content ≤1% |
Application Note:
The biomass gas generator set uses non-pressurized naturally aspirated air intake technology. The reliability and continuous operating performance of the unit are unmatched by domestic peers. It has market advantages and is widely used in countries such as Japan, South Korea, Thailand, Indonesia, Croatia, Romania, Lithuania and other countries.
 1MW biomass power station |  350kW urban waste generator set |  100kW series biomass gas waste gas generator set |
Zichai New Energy is affiliated to China Agricultural Development (Group) Co., Ltd., a high-tech enterprise. As a core production base for large-scale engines and key components in China, and a core innovation base for new energy utilization equipment manufacturing and technical services. It has 50 years of internal combustion engine research and development and manufacturing foundation, 20 years of gas power generation engineering application experience, and an annual production capacity of 10,000 sets of internal combustion power equipment. It has a sound R&D, manufacturing, sales and service system, leading the forefront of China's internal combustion power field.
Customized operation mode
Biogas/natural gas/oil field associated gas generator sets are used for biogas, natural gas, and oilfield associated gas power generation. They can be operated in the grid or as distributed energy system. Multiple units operate in parallel and alone networks, with uniform power distribution, timely response to addition and subtraction, and stable operation.
New processes and new materials, long service life
. Responding to the corrosion characteristics of sulfur-containing biogas, new processes and new materials are used to anti-corrosion treatment for engine intake system, combustion system components, intercoolers, superchargers and other supporting equipment to extend their life.
Application fields
are applicable to pipeline natural gas and oil wells in cities, oil fields, gas fields and other places; industrial sewage biogas, poultry and livestock manure biogas, kitchen waste biogas, and landfill biogas.
▪It is mainly used for distributed energy systems for gas, biogas, and oil fields; ▪It is convenient to install, low noise, and integrated module design; ▪Economy and high thermal efficiency; ▪Free running time, reliable and low maintenance cost; ▪Modular assembly allows installation in limited space. | Gas source requirements ▪The gas temperature inlet is ≤40℃ |
Application Note:
Based on the characteristics of high gas sulfur content and high CO2 content, the design was optimized, with good stability and strong adaptability, and has great influence in the field of biogas/natural gas/oil field associated gas power generation.
50-400kW series biogas natural gas oil field associated gas generator set |
400-500kW series biogas natural gas oil field associated gas generator set |
1200kW series biogas natural gas oil field associated gas generator set |
Multiple applications, reliable performance
Refining and chemical production enterprises such as shale oil, ylcon, coke, calcium carbide, and ferroalloy will produce a large amount of low-calorie industrial exhaust during the production process. These combustible gases are mainly composed of hydrogen and carbon monoxide, complex components, many impurities, unstable components, high toxicity, flammable and explosive. Except for a small number of refining and chemical factories, most of the remaining combustion and exhaust wastes. For this type of gas, the company has developed a high-power gas generator set suitable for various industrial exhausts such as coke oven gas, generator gas, lantan carbon exhaust, oil shale exhaust, calcium carbide exhaust, ferroalloy exhaust, etc. The utilization of these combustible industrial exhaust power generation and turn waste into treasure can not only solve the pollution of emissions on air, but also save electricity resources.
Technical advantages of industrial exhaust generator sets ▪ Strong adaptability to hydrogen and carbon monoxide gases and a wide range of adaptability;▪ Good tolerance to impurities such as tar, dust, sulfur, naphthalene in refining gases; ▪ mixing with the gas cylinder, and no tempering problem for high hydrogen gases; ▪ Automatic adjustment of air-fuel ratio, strong adaptability to gas fluctuations, and stable power output; ▪ One-click start, automatic closing, and loading functions, with high automation degree; ▪ Long annual running time, low failure rate, long maintenance cycle, and low operating cost. | Gas source requirements ▪The gas temperature inlet is ≤40℃ |
Application Note:
In 2012, the product passed the appraisal of scientific and technological achievements organized by the Shandong Provincial Department of Science and Technology. This product has been promoted and applied in the fields of coke oven gas, generator gas, lantan carbon exhaust, oil shale exhaust, calcium carbide exhaust, and ferroalloy exhaust power generation, and has achieved good economic and social benefits and has been well received by users.
300-400kW series industrial exhaust generator set |
500-600kW series industrial exhaust generator set |
800-1200kW series industrial exhaust generator set |
Traditional CHP solutions
During coal mine production, the extraction gas with a concentration of more than 8% methane drawn from the extraction station is simply processed as fuel to generate electricity. The generated power can be incorporated into the internal network of the coal mine or directly incorporated into the state grid. The engine's high-temperature smoke exhaust is passed through the waste gas waste heat recovery device, and the heat energy can be recycled for winter heating, bathing, and hot air supply in the hole.
Technical advantages of gas gas generator sets ▪ Adopt electronically controlled mixer and closed-loop automatic control technology, which can achieve real-time adjustment of empty ratio, strong adaptability to gas fluctuations, and stable power output; ▪ With one-button start-up, automatic closing, and loading functions, with high automation; ▪ The unit can operate continuously at full load, with an annual operating time of up to 7,500 hours, and high power generation income; ▪ The unit has low failure rate, long overhaul cycle, and low operating cost. | Gas source requirements ▪The gas temperature inlet is ≤40℃ |
Application Note:
The gas gas generator set has a wide range of power, adapting to the characteristics of low gas concentration and large gas source fluctuations in coal mines. The low-concentration gas generator set has outstanding advantages and is currently widely used in major coal mines in China.
400-500kW series gas gas generator set |
600-1000kW series gas gas generator set |
1200kW series gas gas generator set |
Reliable performance, realizing profits
The under-forest waste and branches of forest areas; agricultural straw and cotton poles; rice husks in farms; bagasse in sugar plants; wood chips in wood processing plants; urban domestic waste, etc., are produced through corresponding biomass gasification devices, and the main component of carbon monoxide is combustible gas produced in the form of oxygen-deficient combustion, and can generate electricity after corresponding purification. It uses renewable energy and protects the environment, and is also a project encouraged by national policies.
Biomass/waste gasification power generation process flow
Multiple applications
Forest areas include forest waste and branches; agricultural straw and cotton poles; rice husks in farms; bagasse in sugar factories; wood chips in wood processing plants; urban domestic waste, etc.
| Technical Advantages ▪ Non-pressurized naturally aspirated, double-tube air intake system, high tolerance to tar; ▪The air intake valve box is removable for easy maintenance; ▪The external mixing or internal mixing intake system can be selected according to the hydrogen content; ▪Adapting to low-calorie biomass gas and high hydrogen content; ▪High degree of automation, high safety and low operating cost; | Gas source requirements ▪The gas temperature inlet is ≤40℃ ▪ Gas pressure 2.5~10kPa ▪Pressure change rate ≤1kPa/min ▪ Gas calorific value ≥ 4.0MJ/Nm³; moisture content ≤ 40g/Nm³, without free water ▪ Dust content ≤30mg/Nm³ ▪Dust particle size ≤5μm ▪Tar content ≤50mg/Nm³; ▪Hydrogen sulfide content ≤50mg/Nm³; ▪Total sulfur content ≤100mg/Nm³ ▪ Ammonia content ≤20mg/Nm³ ▪Chlorine content ≤50mg/Nm³ ▪Hydrogen volume content ≤50% ▪Oxygen volume content ≤1% |
Application Note:
The biomass gas generator set uses non-pressurized naturally aspirated air intake technology. The reliability and continuous operating performance of the unit are unmatched by domestic peers. It has market advantages and is widely used in countries such as Japan, South Korea, Thailand, Indonesia, Croatia, Romania, Lithuania and other countries.
| 1MW biomass power station | 350kW urban waste generator set | 100kW series biomass gas waste gas generator set |
Zichai New Energy is affiliated to China Agricultural Development (Group) Co., Ltd., a high-tech enterprise. As a core production base for large-scale engines and key components in China, and a core innovation base for new energy utilization equipment manufacturing and technical services. It has 50 years of internal combustion engine research and development and manufacturing foundation, 20 years of gas power generation engineering application experience, and an annual production capacity of 10,000 sets of internal combustion power equipment. It has a sound R&D, manufacturing, sales and service system, leading the forefront of China's internal combustion power field.
