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ZC330ZLC/S series dual fuel engine

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ZC330ZLC/S series dual fuel engine

Zichai ZC330ZLC/S series dual-fuel engine takes the ZC330 series diesel engine as the parent engine, fully absorbs domestic and foreign advanced technology and design ideas, and is designed and developed on the basis of maintaining its good power, economy, reliability and other advantages. Medium-speed and high-power ZC330ZLC/S series LNG/diesel intrinsic multi-point injection dual-fuel engine. The ZC330ZLC/S series dual-fuel engine adopts an essential design, and the natural gas supply system is in the engine room under any circumstances; it adopts domestic quasi-internally mixed gas electronically controlled multi-point injection technology. The engine can switch working status according to actual working conditions, and can work on LNG dual fuel or diesel alone. It realizes the ratio of gas and diesel injection through the electronic control unit, so that the engine is always running in the best condition and saves diesel without affecting the power output. The fuel replacement rate at part load points can reach 85%, and the fuel replacement rate at full load is not less than 70%. The ZC330ZLC/S series dual-fuel engines have the advantages of advanced design, reasonable structure, reliable performance, high degree of automation, easy maintenance, low fuel consumption, and low emissions. They are mainly used for main engines or auxiliary engines of LNG carriers and bulk carriers. It can meet the requirements of aircraft side control, remote control and UAV cabin.


Introduction to Zichai dual fuel control system

More economical: Liquefied natural gas (LNG) gas supply system: mainly composed of gas inlet pipe assembly, corrugated double-wall hose assembly, and injection valve assembly, used to provide the engine with the required flow and pressure of gas fuel.


More advanced: Gas control system: It adopts the world's representative Heinzmann controller MVC01-24 and the gas injection valve Megasol 250 with double-wall structure. The gas control and related alarm control meet the ship regulations, which greatly improves the timeliness of the gas system. The engine is self-protected, which is the first of its kind in China. The schematic diagram of the control system is as follows:


Smarter:

Electronic control speed control system: It adopts the combination of speed control actuator RE2800 and controller. Heinzmann electronic controller MVC 01-24 outputs a 0~1A speed control signal to the built-in electromagnetic coil of RE2800. The electromagnetic coil generates electromagnetic force. To control the output fuel supply of RE2800, it effectively controls the diesel supply of the engine and provides technical support for the realization of a high replacement rate of engine gas. Compared with traditional mechanical hydraulic speed regulators, the RE2800 electronic hydraulic speed regulator has large torque and high reliability. It integrates the advantages of Heinzmann electronic controllers, and its speed regulation performance and control accuracy are at a relatively high level. Speed ​​regulators are now widely used in MAN's 2131 models, and the technology is mature and reliable.

More reliable:

Gas intake system: The gas injection valve adopts a double-wall tube structure. The gas inlet main pipe and branch pipe adopt double-wall pipe structure, which is small in size and has high safety factor.


ZC6330ZLC/S dual fuel engine technical parameters


Serial numberNo

name

ltem

UnitUnit Technical specifications
Technical specifications
1 Type
Model

In-line, four-stroke, direct injection, turbocharged, irreversible
In-line, four strokes, direct injection turbocharger, irreversiblea
2 model
Type

ZC6330ZLC/S-10 ZC6330ZLC/S-4 ZC6330ZLC/S-5 ZC6330ZLC/S-6
3 Continuous power
Rated power
kW/PS 2756/3750 2574/3500 2427/3300 2207/3000
4 Continuous speed
Rated speed
rpm 640 620
5 Cylinder diameter
Cylinder bore
mm 330
6 Piston stroke
Piston stroke
mm 440
7 Number of cylinders
No. of cylinders

6
8 total displacement
Total displacement
L 225.8
9 Compression ratio
Compression ratio
/ 13.5
10 Working stable speed Minimum   stable speed rpm 256 248
11 average piston speed
Mean piston speed
m/s 9.39 9.09
12 mean effective pressure
Mean effective pressure
MPa 2.29 2.206 2.081 1.89
13 mean indicated pressure
Mean indicated pressure
MPa 2.489 2.398 2.262 2.057
14 boost pressure
Supercharging pressure
MPa 0.40±0.03 0.35±0.03
15 explosive pressure
Maximum explosion pressure
MPa ≤17.5 ≤17.0
16 Exhaust temperature of each cylinder
Each cylinder exhaust temperature
≤450
17 Turbine front exhaust temperature
Exhaust temperature before turbocharger
≤600
18 fuel consumption rate
Fuel oil consumption
g/kw·h 190+5%
19 Oil consumption rate
Lubrication oil consumption
g/kw·h 1.1 Under continuous operating conditions
20 Crank arrangement
Crank arrangement
/ 1.6
    2.5      3.4
21

Fire order

Fire order

/ 1-2-4-6-5-3(clockwise)
22 Starting mode
Starting method

Compressed air start  

Compressed air starting motor

23 Fuel supply timing
Fuel injection timing
CCA 10~13.5 before top dead center
24 starting air pressure
Starting air pressure
MPa Starting pressure Max. starting pressure:2.94MPa,    Starting pressureMin. starting air: 1.1MPa
25 Natural Gas Working PressureMaximum   work pressure MPa 0.48 0.43
26 Overall dimensions
Dimensions(L×W×H)
mm 5761.7×2442×3867
27 Piston lifting height
The lifting height of piston
mm 3223
28 Cylinder liner lifting height
The lifting height of cylinder liner
mm 3608
29

Overall machine quality

Weight

kg 34450


Serial numberNo name
ltem
UnitUnit Technical specifications
Technical specifications
1 Type
Model

In-line, four-stroke, direct injection, turbocharged, irreversible
In-line, four strokes, direct injection turbocharger, irreversiblea
2 model
Type

ZC6330ZLC/S-9ZC6330ZLC/S-7ZC6330ZLC/S-8ZC6330ZLC/S-11
3 Continuous power
Rated power
kW/PS 2242/30501838/25001470/20002646/3600
4 Continuous speed
Rated speed
rpm 600
5 Cylinder diameter
Cylinder bore
mm 330
6 Piston stroke
Piston stroke
mm 440
7 Number of cylinders.
No. of cylinders

6
8 total displacement
Total displacement
L 225.8
9 Compression ratio
Compression ratio
/ 13.5
10

Stable working speed

Minimum stable speed

rpm 240
11 average piston speed
Mean piston speed
m/s 8.8
12 mean effective pressure
Mean effective pressure
MPa 1.987 1.575 1.259 2.268
13 mean indicated pressure
Mean indicated pressure
MPa 2.160 1.712 1.368 2.465
14 boost pressure
Supercharging pressure
MPa 0.35±0.03 0.28±0.03 0.40±0.03
15 explosive pressure
Maximum explosion pressure
MPa ≤17.0 ≤15.0 ≤17.5
16 Exhaust temperature of each cylinder
Each cylinder exhaust temperature
≤450
17 Turbine front exhaust temperature
Exhaust temperature before turbocharger
≤600
18 fuel consumption rate
Fuel oil consumption
g/kw·h 190+5%
19 Oil consumption rate
Lubrication oil consumption
g/kw·h 1.1 Under continuous operating conditions
20 Crank arrangement
Crank arrangement
/ 1.6
    2.5      3.4
21

Fire order

Fire order

/ 1-2-4-6-5-3(clockwise)
22 Starting mode
Starting method

Compressed air start  

Compressed air starting motor

23 Fuel supply timing
Fuel injection timing
CCA 10~13.5 before top dead center
24 starting air pressure
Starting air pressure
MPa Starting pressure Max. starting pressure:2.94MPa,    Starting pressure Min. starting air: 1.1MPa
25

natural gas working pressure

Maximum work pressure

MPa 0.48 0.43 0.48
26 Overall dimensions
Dimensions(L×W×H)
mm 5761.7×2442×3867
27 Piston lifting height
The lifting height of piston
mm 3223
28 Cylinder liner lifting height
The lifting height of cylinder liner
mm 3608
29

Overall machine quality

Weight

kg 34450



ZC8330ZLC/S dual fuel engine technical parameters


Serial numberNo name
ltem
UnitUnit Technical specifications
Technical specifications
1 Type
Model

In-line, four-stroke, direct injection, turbocharged, irreversible
In-line, four strokes, direct injection turbocharger, irreversiblea
2 model
Type

ZC8330ZLC/S-9 ZC8330ZLC/S-4 ZC8330ZLC/S-5 ZC8330ZLC/S-6
3 Continuous power
Rated power
kW/PS 3675/5000 3310/4500 3163/4300 2942/4000
4 Continuous speed
Rated speed
rpm 640 620
5 Cylinder diameter
Cylinder bore
mm 330
6 Piston stroke
Piston stroke
mm 440
7 Number of cylinders.
No. of cylinders

6
8 total displacement
Total displacement
L 301.1
9 Compression ratio
Compression ratio
/ 13.5
10 Minimum stable speed rpm 256 248
11 average piston speed
Mean piston speed
m/s 9.39 9.09
12 mean effective pressure
Mean effective pressure
MPa 2.287 2.128 2.033 1.892
13 mean indicated pressure
Mean indicated pressure
MPa 2.486 2.313 2.210 2.057
14 boost pressure
Supercharging pressure
MPa 0.40±0.03 0.35±0.03
15 explosive pressure
Maximum explosion pressure
MPa ≤17.5 ≤17.0
16 Exhaust temperature of each cylinder
Each cylinder exhaust temperature
≤450
17 Turbine front exhaust temperature
Exhaust temperature before turbocharger
≤600
18 fuel consumption rate
Fuel oil consumption
g/kw·h 190+5%
19 Oil consumption rate
Lubrication oil consumption
g/kw·h 1.1 Under continuous operating conditions
20 Crank arrangement
Crank arrangement
/ 1.8
    4.5  + 3.6
    2.7
21 Fire orderFire   order / 1-4-7-6-8-5-2-3(clockwise)
22 Starting mode
Starting method

Compressed air start  

Compressed air starting motor

23 Fuel supply timing
Fuel injection timing
CCA 10~13.5 before top dead center
24 starting air pressure
Starting air pressure
MPa Starting pressure Max. starting pressure: 2.94MPa, starting pressure Min.   starting air: 1.1MPa
25 Natural Gas Working PressureMaximum   work pressure MPa 0.48 0.43
26 Overall dimensions
Dimensions(L×W×H)
mm 6801.7×1977×3556.5
27 Piston lifting height
The lifting height of piston
mm 3223
28 Cylinder liner lifting height
The lifting height of cylinder liner
mm 3608
29

Overall machine quality

Weight

kg About 43,000


Serial numberNo name
ltem
UnitUnit Technical specifications
Technical specifications
1 Type
Model

In-line, four-stroke, direct injection, turbocharged, irreversible
In-line, four strokes, direct injection turbocharger, irreversiblea
2 model
Type

ZC8330ZLC/S-1 ZC8330ZLC/S-7 ZC8330ZLC/S-8 ZC8330ZLC/S-15
3 Continuous power
Rated power
kW/PS 2977/4050 2427/3300 1912/2600 3310/4500
4 Continuous speed
Rated speed
rpm 600
5 Cylinder diameter
Cylinder bore
mm 330
6 Piston stroke
Piston stroke
mm 440
7 Number of cylinders
No. of cylinders

8
8 total displacement
Total displacement
L 301.1
9 Compression ratio
Compression ratio
/ 13.5
10 Minimum stable speed rpm 240
11 average piston speed
Mean piston speed
m/s 8.8
12 mean effective pressure
Mean effective pressure
MPa 1.979 1.27 1.612 2.199
13 mean indicated pressure
Mean indicated pressure
MPa 2.151 1.380 1.752 2.390
14 boost pressure
Supercharging pressure
MPa 0.35±0.03 0.28±0.03 0.35±0.03
15 explosive pressure
Maximum explosion pressure
MPa ≤17.0 ≤15.0 ≤17.0
16 Exhaust temperature of each cylinder
Each cylinder exhaust temperature
≤450
17 Turbine front exhaust temperature
Exhaust temperature before turbocharger
≤600
18 fuel consumption rate
Fuel oil consumption
g/kw·h 190+5%
19 Oil consumption rate
Lubrication oil consumption
g/kw·h 1.1 Under continuous operating conditions
20 Crank arrangement
Crank arrangement
/ 1.8
    4.5  + 3.6
    2.7
21 Fire order
Fire order
/ 1-4-7-6-8-5-2-3(clockwise)
22 Starting mode
Starting method

Compressed air start  

Compressed air starting motor

23 Fuel supply timing
Fuel injection timing
CCA 10~13.5 before top dead center
24 starting air pressure
Starting air pressure
MPa Starting pressure Max. starting pressure:2.94MPa,    Starting pressure Min. starting air: 1.1MPa
25 Natural Gas Working PressureMaximum   work pressure MPa 0.43 0.36 0.48
26 Overall dimensions
Dimensions(L×W×H)
mm 6801.7×1977×3556.5
27 Piston lifting height
The lifting height of piston
mm 3223
28 Cylinder liner lifting height
The lifting height of cylinder liner
mm 3608
29 Overall machine qualityWeight kg About 43,000


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